2020 Ford FUSION ENERGI

Problems, Recalls & Reliability Report

Average

Quick Summary

The 2020 Ford FUSION ENERGI has 48 owner complaints filed with NHTSA — that's 0.6x the segment average of 80. The most common issue is electrical problems (79% of all complaints), specifically: in my 2020 plug-in fusion, stop safely now appeared on the screen as i drove on the freeway. while driving 70 mph, i suddenly had difficulty accelerating, and my air conditioner stopped working and began blowing hot air. by using hazard lights, i was able to slowly exit the freeway. the system disab. ⚠️ 1 fire report filed.

1 fire report

Total Complaints

Recalls Issued

—/5

Safety Stars

0.6x

vs Segment Avg

Known Problems

ELECTRICAL

38 complaints

79%

• In my 2020 plug-in Fusion, Stop Safely Now appeared on the screen as I drove on the freeway. While driving 70 mph, I suddenly had difficulty accelerating, and my air conditioner stopped working and began blowing hot air. By using hazard lights, I was able to slowly exit the freeway. The system disab
• The contact owns a 2020 Ford Fusion. The contact received notification of NHTSA Campaign Number: 23V440000 (Electrical System) however, the part to do the recall repair was not yet available. The contact stated that while operating the A/C, the fan motor started to increase in speed and the battery
• The contact owns a 2020 Ford Fusion. The contact received notification of NHTSA Campaign Number: 23V440000 (Electrical System) however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of

Typical onset: 50K miles Est. repair: $500

“In my 2020 plug-in Fusion, Stop Safely Now appeared on the screen as I drove on the freeway. While driving 70 mph, I suddenly had difficulty accelerating, and my air conditioner stopped working and began blowing hot air. By using hazard lights, I was able to slowly exit the freeway. The system disab”

— NHTSA complaint filing

ENGINE

4 complaints

• The contact stated their son owned a 2020 Ford Fusion. The contact stated that their son was driving at approximately 35 MPH, when the vehicle's instrument panel illuminated all possible warning lights. Then there was smoke emitting from the vehicle near the driver's feet. The driver pulled to the s
• This car is a plug-in hybrid. Ford told owners NOT to charge their cars as of June 16, 2023, and they still don't have a solution. It's January 30, 2024. That's 228 days or 62% of a year or 7.6 months. I don't consider that a timely recall. Jun 16, 2023 Manufacturer Recall Number23S33 NHTSA Recall
• Ford has issued a recall for which they have offered no remedy. The recall recommends not using the DEFINING feature of the vehicle; the entire purpose for which it was purchased: i.e. the short but meaningful electric range. Ford say the vehicle should not be charged due to an engineering fault tha

Typical onset: 50K miles Est. repair: $500🔥 1 fire reports

“The contact stated their son owned a 2020 Ford Fusion. The contact stated that their son was driving at approximately 35 MPH, when the vehicle's instrument panel illuminated all possible warning lights. Then there was smoke emitting from the vehicle near the driver's feet. The driver pulled to the s”

— NHTSA complaint filing

OTHER

2 complaints

• Purchased the hybrid fusion to save on gas . Received a recall with no time as to when they will have a fix. The car is now only able to be used as a gas car because we Were advised you cannot charge the vehicle as it may go on fire. I now have to fill up every week as opposed to every 4-6 weeks. Ga
• Ford reached out in June 2023 with a recall stating to not charge the vehicle and provided a small check to "help with gas." It has now been 7 months with no resolution. I have had no issues in the past from charging my vehicle even though my standard battery did just need to get replaced.

Typical onset: 50K miles Est. repair: $500

“Purchased the hybrid fusion to save on gas . Received a recall with no time as to when they will have a fix. The car is now only able to be used as a gas car because we Were advised you cannot charge the vehicle as it may go on fire. I now have to fill up every week as opposed to every 4-6 weeks. Ga”

— NHTSA complaint filing

WHEELS

1 complaints

• THE MICHELIN ENERGY SAVER A/S HAD TWO FAILED TIRES ONE WITH A BLOW OUT AND THE OTHER WITH A SIDE WALL BUBBLES. TIRES ONLY HAVE 1800 MILES ON THEM ON A BRAND NEW CAR. DEALERSHIP CLAIMED ROAD HAZARD BUT NOTHING WAS HIT AND THERE WERE NO PUNCTURES.

Typical onset: 50K miles Est. repair: $500

“THE MICHELIN ENERGY SAVER A/S HAD TWO FAILED TIRES ONE WITH A BLOW OUT AND THE OTHER WITH A SIDE WALL BUBBLES. TIRES ONLY HAVE 1800 MILES ON THEM ON A BRAND NEW CAR. DEALERSHIP CLAIMED ROAD HAZARD BUT NOTHING WAS HIT AND THERE WERE NO PUNCTURES.”

— NHTSA complaint filing

SPEED CONTROL

1 complaints

• In my 2020 plug-in Fusion, Stop Safely Now appeared on the screen as I drove on the freeway. While driving 70 mph, I suddenly had difficulty accelerating, and my air conditioner stopped working and began blowing hot air. By using hazard lights, I was able to slowly exit the freeway. The system disab

Typical onset: 50K miles Est. repair: $500

— NHTSA complaint filing

Estimated Repair Costs

ELECTRICAL(~50K mi)

$500

ENGINE(~50K mi)

$500

OTHER(~50K mi)

$500

WHEELS(~50K mi)

$500

SPEED CONTROL(~50K mi)

$500

Estimates based on average reported repair costs. Actual costs vary by location, shop, and severity.

🔍 Pre-Purchase Inspection Checklist

Based on 48 owner complaints for this specific year, here's what to check or ask about:

☐
ELECTRICAL: In my 2020 plug-in Fusion, Stop Safely Now appeared on the screen as I drove on the freeway. While driving 70 mph, I suddenly had difficulty accelerating, and my air conditioner stopped working and began blowing hot air. By using hazard lights, I was able to slowly exit the freeway. The system disab
Typically appears around 50K miles. Repair cost ~$500
☐
ENGINE: The contact stated their son owned a 2020 Ford Fusion. The contact stated that their son was driving at approximately 35 MPH, when the vehicle's instrument panel illuminated all possible warning lights. Then there was smoke emitting from the vehicle near the driver's feet. The driver pulled to the s
Typically appears around 50K miles. Repair cost ~$500
☐
OTHER: Purchased the hybrid fusion to save on gas . Received a recall with no time as to when they will have a fix. The car is now only able to be used as a gas car because we Were advised you cannot charge the vehicle as it may go on fire. I now have to fill up every week as opposed to every 4-6 weeks. Ga
Typically appears around 50K miles. Repair cost ~$500
☐
WHEELS: THE MICHELIN ENERGY SAVER A/S HAD TWO FAILED TIRES ONE WITH A BLOW OUT AND THE OTHER WITH A SIDE WALL BUBBLES. TIRES ONLY HAVE 1800 MILES ON THEM ON A BRAND NEW CAR. DEALERSHIP CLAIMED ROAD HAZARD BUT NOTHING WAS HIT AND THERE WERE NO PUNCTURES.
Typically appears around 50K miles. Repair cost ~$500
☐
General: Get a pre-purchase inspection from an independent mechanic ($100-$200)