
2016 Ford E-450
Problems, Recalls & Reliability Report
Quick Summary
The 2016 Ford E-450 has 22 owner complaints filed with NHTSA — that's 2.2x the segment average of 10. The most common issue is body/structure problems (27% of all complaints), specifically: vehicle exceeds gross vehicle weight rating when fully loaded. metroworldwide bus nhtsa recall 17v 550 the manufactures remedy given to us is to remove 6 seats from a 20 passenger bus. or pay an estimate cost to us of 17 thousand dollars to replace the bus. the bus cannot be use for the pur. There are 4 recalls issued for this model year. ⚠️ 1 fire report filed.
22
Total Complaints
4
Recalls Issued
—/5
Safety Stars
2.2x
vs Segment Avg
Known Problems(top 5 of 8)
BODY/STRUCTURE
6 complaints- • VEHICLE EXCEEDS GROSS VEHICLE WEIGHT RATING WHEN FULLY LOADED. METROWORLDWIDE BUS NHTSA RECALL 17V 550 THE MANUFACTURES REMEDY GIVEN TO US IS TO REMOVE 6 SEATS FROM A 20 PASSENGER BUS. OR PAY AN ESTIMATE COST TO US OF 17 THOUSAND DOLLARS TO REPLACE THE BUS. THE BUS CANNOT BE USE FOR THE PUR
- • VEHICLE EXCEEDS GROSS VEHICLE WEIGHT RATING WHEN FULLY LOADED. METRO WORLDWIDE BUS NHTSA RECALL 17V THE MANUFACTURES REMEDY GIVEN TO US IS TO REMOVE 6 SEATS FROM A 20 PASSENGER BUS. OR PAY AN ESTIMATE COST TO US OF 17 THOUSAND DOLLARS TO REPLACE THE BUS. THE BUS CANNOT BE USED FOR THE PURPOSE IT WA
- • NHTSA RECALL 17V550: METRO WORLDWIDE BUS VEHICLE EXCEEDS GROSS VEHICLE WEIGHT RATING (GVWR) WHEN FULLY LOADED. THE MANUFACTURER'S PROPOSED REMEDY IS TO REMOVE SEATS UNTIL THE GVWR IS IN COMPLIANCE. THE MANUFACTURER OFFERED $1,500 PER SEAT REMOVED AS COMPENSATION. BUT REMOVING SEATS DRAMATICALLY RE
“VEHICLE EXCEEDS GROSS VEHICLE WEIGHT RATING WHEN FULLY LOADED. METROWORLDWIDE BUS NHTSA RECALL 17V 550 THE MANUFACTURES REMEDY GIVEN TO US IS TO REMOVE 6 SEATS FROM A 20 PASSENGER BUS. OR PAY AN ESTIMATE COST TO US OF 17 THOUSAND DOLLARS TO REPLACE THE BUS. THE BUS CANNOT BE USE FOR THE PUR”
— NHTSA complaint filing
When Problems Appear on the 2016 Ford E-450
Based on 15 owner complaints that included an odometer reading. Median mileage at time of complaint: 10K miles. Most complaints cluster in the 0-30K miles range.
Mileage figures are self-reported by owners in NHTSA complaint filings. Peak bucket = the mileage range with the most complaints for that component; it reflects when owners noticed and reported problems, not necessarily when the fault first occurred.
Recalls (4)
VCI Emergency Vehicle Specialists (VCI) is recalling certain 2017-2018 Ford F-550, 2014 E-350 and E-450, 2015 F-250 and F-450, 2016 E-450, 2017 E-350, F-450 and E-450, 2018 F-350, 2010 E-450, 2005-2006 E-450, 2009 E-450 and Chevrolet C4500-based Type I and Type III ambulances equipped with ASA Electronics Voyager monitors used to display the back-up camera image. The monitors may unexpectedly revert back to the factory default settings which may cause the camera image to be reversed.
Risk: The driver may inadvertently turn the wrong direction to avoid an object behind the vehicle, increasing the risk of a crash.
Fix: VCI Emergency Vehicle Specialists will work with ASA to notify the owners, and remedy the displays, free of charge. The recall began May 9, 2019. Owners may contact ASA Electronics at 1-800-384-4400.
Estimated Insurance Cost for 2016 Ford E-450
How this estimate is calculated
Coverage assumed: 100/300/100 liability + comprehensive/collision, $500 deductibles. Data sources: NAIC 2024 + HLDI loss studies.
Maintenance & Warranty
Recommended Ford E-450 Service Intervals
IOLM (Intelligent Oil Life Monitor) may signal earlier. Older 5.4L Triton engines have specific service needs — check the manual.
"Severe service" conditions (heavy towing, extreme temps, city stop-and-go) typically halve these intervals. Always consult your vehicle's owner's manual for the authoritative schedule.
Ford New-Vehicle Warranty Coverage
These are the terms for a new Ford. If you're buying a used 2016 E-450, remaining coverage is usually pro-rated from the vehicle's original in-service date. Not all coverage transfers between owners — check with a Ford dealer for VIN-specific remaining warranty.
Estimated Repair Costs
Estimates based on average reported repair costs. Actual costs vary by location, shop, and severity.
🔍 Pre-Purchase Inspection Checklist
Based on 22 owner complaints for this specific year, here's what to check or ask about:
- ☐BODY/STRUCTURE: VEHICLE EXCEEDS GROSS VEHICLE WEIGHT RATING WHEN FULLY LOADED. METROWORLDWIDE BUS NHTSA RECALL 17V 550 THE MANUFACTURES REMEDY GIVEN TO US IS TO REMOVE 6 SEATS FROM A 20 PASSENGER BUS. OR PAY AN ESTIMATE COST TO US OF 17 THOUSAND DOLLARS TO REPLACE THE BUS. THE BUS CANNOT BE USE FOR THE PUR
Typically appears around 50K miles. Repair cost ~$500
- ☐OTHER: THOR MOTOR COACH SOLD ME A 2016 FOUR WINDS CLASS C MODEL 23U MOTOR HOME WITH A CLASS IV HITCH THAT IS NOT SAFE FOR THE STATED CAPACITY OF 8,000 POUNDS. IF THE HITCH IS USED IN THE STATED 8,000 POUND CAPACITY, THE HITCH WILL FAIL AND CAUSE AN ACCIDENT. FORD MOTOR COMPANY MAKES THE E450 CHASSIS THAT T
Typically appears around 50K miles. Repair cost ~$500
- ☐BRAKES: TL* THE CONTACT OWNS A 2016 FORD E-450. WHEN ATTEMPTING TO HAVE THE BRAKE FLUID SERVICE PERFORMED, IT WAS DISCOVERED THAT THE RESERVOIR CAP INDICATED DOT 3 BRAKE FLUID WAS IN THE VEHICLE. THE OWNER'S MANUAL INDICATED THAT THE BRAKE FLUID FOR THAT VEHICLE WAS TYPE DOT 4 BRAKE FLUID. THE VEHICLE WAS T
Typically appears around 50K miles. Repair cost ~$500
- ☐TIRES: BLOWOUT ON LT225/75R16 MICHELIN TIRE ON 2017 THOR MOTORHOME. VIN NUMBER [XXX] . ONLY 2075 MILES ON VEHICLE AND TIRE. DOT 83JH 00YX 115/112.. READ IN MOTORHOME MAGAZINE THAT THIS HAS HAPPENED TO OTHERS. 3 ON ONE MOTORHOME. RIDING ON HIGHWAY. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMA
Typically appears around 50K miles. Repair cost ~$500
- ☐RECALLS: Verify all 4 recalls have been completed — free at any Ford dealer
- ☐General: Get a pre-purchase inspection from an independent mechanic ($100-$200)
Ford E-450 — Year Comparison
How does 2016 compare to other years? Fewer complaints = more reliable.
NHTSA Safety Rating
No NHTSA safety rating available
At a Glance
- Complaints
- 22
- Recalls
- 4
- Fire reports
- 1
- Crash reports
- 3
- Injury reports
- 1
- Segment avg
- 10
Check a Specific VIN
See recalls for YOUR 2016 Ford E-450