
2012 Chevrolet EXPRESS 3500
Problems, Recalls & Reliability Report
Quick Summary
The 2012 Chevrolet EXPRESS 3500 has 5 owner complaints filed with NHTSA — that's 0.1x the segment average of 80. The most common issue is fuel system problems (60% of all complaints), specifically: have 2 2012 chevy cut away van school buses with the fuel pump module start leaking. 1 leaked on the pressure line,the other on the vent line. both buses have less than 150000 miles..
5
Total Complaints
0
Recalls Issued
—/5
Safety Stars
0.1x
vs Segment Avg
Known Problems
FUEL SYSTEM
3 complaints- • HAVE 2 2012 CHEVY CUT AWAY VAN SCHOOL BUSES WITH THE FUEL PUMP MODULE START LEAKING. 1 LEAKED ON THE PRESSURE LINE,THE OTHER ON THE VENT LINE. BOTH BUSES HAVE LESS THAN 150000 MILES.
- • THE VAN IS A 2012 CUT AWAY SCHOOL BUS. ON 1-20-2018 DEVELOPED A GASOLINE LEAK ON THE VENT SIDE OF THE FUEL MODULE ON TOP OF THE FUEL TANK.TOOK TO CHEVY DEALER FOR REPAIRS. THEY REPLACED THE FUEL MODULE INTHE TANK. THEY HAD TO REMOVE THE TANK TO PERFORM REPAIRS. AT A COST OF 1188.39$.
- • HAVE A 2012 CHEVROLET CUT AWAY VAN FOR A SCHOOL BUS USE. STARTED LEAKING GASOLINE OUT OF THE PRESSURE SIDE LINE ON THE FURL MODULE. HAD TO HAVE TOWED TO CHEVY DEALER FOR REPAIRS. THEY HAD TO REMOVE FUEL TANK TO MAKE REPAIRS . THEY REPLACED FUEL MODULE IN THE TANK. THE COST OF REPAIRS WAS 1166.41$.
“HAVE 2 2012 CHEVY CUT AWAY VAN SCHOOL BUSES WITH THE FUEL PUMP MODULE START LEAKING. 1 LEAKED ON THE PRESSURE LINE,THE OTHER ON THE VENT LINE. BOTH BUSES HAVE LESS THAN 150000 MILES.”
— NHTSA complaint filing
SEATS/RESTRAINTS
1 complaints- • DRIVER'S SETABELT LOCKS UP, PREVENTING THE BELT FROM BEING DRAWN OFF THE REEL. THIS PREVENTS THE DRIVER FROM USING THE SEAT BELT. THE ISSUE OCCURS WHILE THE VAN IS PARKED AND STATIONARY, REPEATED ATTEMPTS TO GIVE SLACK ON THE REEL AND EXTEND IT ARE UNSUCCESSFUL. THIS IS THE THIRD CHEVROLET EXPRESS V
“DRIVER'S SETABELT LOCKS UP, PREVENTING THE BELT FROM BEING DRAWN OFF THE REEL. THIS PREVENTS THE DRIVER FROM USING THE SEAT BELT. THE ISSUE OCCURS WHILE THE VAN IS PARKED AND STATIONARY, REPEATED ATTEMPTS TO GIVE SLACK ON THE REEL AND EXTEND IT ARE UNSUCCESSFUL. THIS IS THE THIRD CHEVROLET EXPRESS V”
— NHTSA complaint filing
LIGHTING
1 complaints- • VEHICLE HAD NO RUNNING LIGHTS. CHECKED BULBS AND FUSES OK .VAN WENT TO CHEVY DEALER WAS CHARGED 100.00 CHECKOUT FEE. THE DEALER FOUND NO GROUND FROM BCM . THEY TOLD ME IT WOULD BE 752 55 TO THIS POINT FOR THEM TO RUN AN AUXILIARY CIRCUIT TO FIX OR IT WOULD COST 1200.00 -1500.00 TO FIND THE PROBLEM
“VEHICLE HAD NO RUNNING LIGHTS. CHECKED BULBS AND FUSES OK .VAN WENT TO CHEVY DEALER WAS CHARGED 100.00 CHECKOUT FEE. THE DEALER FOUND NO GROUND FROM BCM . THEY TOLD ME IT WOULD BE 752 55 TO THIS POINT FOR THEM TO RUN AN AUXILIARY CIRCUIT TO FIX OR IT WOULD COST 1200.00 -1500.00 TO FIND THE PROBLEM”
— NHTSA complaint filing
Estimated Repair Costs
Estimates based on average reported repair costs. Actual costs vary by location, shop, and severity.
🔍 Pre-Purchase Inspection Checklist
Based on 5 owner complaints for this specific year, here's what to check or ask about:
- ☐FUEL SYSTEM: HAVE 2 2012 CHEVY CUT AWAY VAN SCHOOL BUSES WITH THE FUEL PUMP MODULE START LEAKING. 1 LEAKED ON THE PRESSURE LINE,THE OTHER ON THE VENT LINE. BOTH BUSES HAVE LESS THAN 150000 MILES.
Typically appears around 50K miles. Repair cost ~$500
- ☐SEATS/RESTRAINTS: DRIVER'S SETABELT LOCKS UP, PREVENTING THE BELT FROM BEING DRAWN OFF THE REEL. THIS PREVENTS THE DRIVER FROM USING THE SEAT BELT. THE ISSUE OCCURS WHILE THE VAN IS PARKED AND STATIONARY, REPEATED ATTEMPTS TO GIVE SLACK ON THE REEL AND EXTEND IT ARE UNSUCCESSFUL. THIS IS THE THIRD CHEVROLET EXPRESS V
Typically appears around 50K miles. Repair cost ~$500
- ☐LIGHTING: VEHICLE HAD NO RUNNING LIGHTS. CHECKED BULBS AND FUSES OK .VAN WENT TO CHEVY DEALER WAS CHARGED 100.00 CHECKOUT FEE. THE DEALER FOUND NO GROUND FROM BCM . THEY TOLD ME IT WOULD BE 752 55 TO THIS POINT FOR THEM TO RUN AN AUXILIARY CIRCUIT TO FIX OR IT WOULD COST 1200.00 -1500.00 TO FIND THE PROBLEM
Typically appears around 50K miles. Repair cost ~$500
- ☐General: Get a pre-purchase inspection from an independent mechanic ($100-$200)
Chevrolet EXPRESS 3500 — Year Comparison
How does 2012 compare to other years? Fewer complaints = more reliable.
Full years-to-avoid analysis →NHTSA Safety Rating
No NHTSA safety rating available
At a Glance
- Complaints
- 5
- Recalls
- 0
- Fire reports
- 0
- Crash reports
- 0
- Injury reports
- 0
- Segment avg
- 80
Check a Specific VIN
See recalls for YOUR 2012 Chevrolet EXPRESS 3500